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7 Step-by-Step Guide to Crafting Beautiful Paper Bags

Explore the following paper bag production process with JML Packaging, you can make a more informed decision when it comes to printing paper bags in bulk.

Step 1: Receiving Customer Requests for Paper Bags

In order to ensure the production of high-quality paper bags, manufacturers specializing in paper bag printing begin by receiving and comprehending customers’ specific requirements.

  1. Determining Paper Bag Dimensions: (Length × Width × Height/Depth)
  2. Design Elements: Customers can provide instructions regarding the inclusion of text, images, and color preferences for the bag’s design.
  3. Choice of Materials: Art Paper, Silver Card, Gold Card, Black Card, Special Paper, Kraft Paper, or according to customer requirements
  4. Quantity: The number of paper bags required for production is confirmed.
  5. Specifications and Styles: Both parties work together to finalize the specific details and styles of the paper bags to be produced.

CUSTOM PAPER BAG

Step 2: Paper Bag Design

Using the provided basic information, the packaging manufacturer will develop the structure and artwork designs for the paper bag.

The structure design includes the bag’s size, design elements, loading capacity, and functional features. On the other hand, the artwork design represents the outer layer that displays all the desired information and messages to customers.

Once the customer reviews and approves the physical sample, the packaging manufacturer will proceed with mass production.

PAPER BAG DESIGN

Step 3: Printing the Paper Bag

Various printing technologies are available, including offset, silkscreen printing, and digital printing. Offset printing offers several notable advantages, such as:

Superior image quality: The use of a rubber sheet evenly applied to the printed surface results in higher, sharper, and cleaner images compared to direct printing from a plate to paper.

  • Cost savings: The more quantity you print, the lower the cost per unit, making offset printing a cost-effective option.
  • Short printing time: Offset printing is suitable for industrial-scale production that requires large quantities, as it offers a quick printing process.
  • Ease of plate production: Offset printing plates are relatively easy to produce, adding to the efficiency of the printing process.

Given its combination of high quality and low cost, offset printing is an excellent choice for high-volume paper bag printing. To learn more about the difference between the offset printing and digital printing process, explore the details in this article.

CUSTOM PAPER BAGS

Step 4: Surface Treatment of the Paper Bag

Let’s proceed to the stage of processing and creating surface effects for the printed paper bag.

Surface treatment plays a crucial role in enhancing the visual appeal, durability, and functionality of paper bags. Explore the various techniques employed in the surface treatment process to elevate the quality and aesthetic appeal of your paper bags.

  •  Lamination
  • Varnishing
  • Spot UV Coating
  • Embossing and Debossing
  • Foil Stamping
  • Die-Cutting

Surface Finishes

Step 5: Final Assembly

-Folding and gluing: Enhance the durability of the bag by folding and gluing layers of paper splint at the bottom and top.

-Creating Perforations: Whether done manually or with the help of a machine, small holes are made to accommodate wire piercing.

-Reinforcing with Eyelet Holes: Utilize eyelet hole punching to provide additional support to the straps of the bag.

-Choosing the Right Stringing Option: Opt for various stringing materials such as ribbons, cotton or cloth ropes, or twisted/folded paper cords.

JML – Your Trusted Paper Gift Bags Supplier

Step 6: Quality Inspection of the Paper Bag Before Shipping

Every completed paper bag, manufactured to meet the specified requirements, undergoes thorough testing to ensure a defect-free final product. The quality inspection focuses on the following aspects:

-Accuracy of printing: The printed content on the paper must be correct and aligned properly.

-Secure gluing: The glued areas must not be misaligned or detached.

-Even perforation: The holes on the paper bag should be evenly perforated, and any attached rings must be firmly secured.

-String and knot integrity: The strings or knots used in the bag should be free from defects or flaws.

By conducting these quality checks, we ensure that each paper bag meets the required standards and is free from any manufacturing defects.

jml paper bags

Step 7: After-Sales Support and Customer Care

Once the paper bags are delivered, reputable paper bag printing manufacturers provide excellent after-sales and customer care services. This includes not only providing consultations but also actively seeking and welcoming customer feedback to continuously improve the quality of their products and services.

The above steps outline the 7 basic stages involved in paper bag production. While certain stages may vary or be condensed, our aim is to address your packaging needs by offering standardized, secure, and high-quality packaging solutions.

contact jml packaging

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